AS/RS System

The automated storage and retrieval system (ASRS or AS/RS) consists of the variety of computer-controlled systems for automatically placing and retrieving loads from defined storage locations without manual labor. lt can be used with the standard loads as well as non-standard loads.It can maximize available space in existing structures by up to 40 percent as compared to traditional storage solutions. Stacker cranes designed to work in narrow aisles, provide high density storage and automated operation.

Category:

Applications

  • Industrial Manufacturing: Ideal for storing automotive parts, electronic components, and other manufacturing materials, offering customized storage based on part size, weight, and usage frequency.
  • E-commerce Logistics: Helps manage large volumes of goods with efficient categorization for fast picking and delivery, improving order fulfillment speed and customer satisfaction.
  • Pharmaceuticals: Ensures safe storage of medicines and medical devices, maintaining strict temperature, humidity, and expiry management standards.
  • Food & Beverage: Optimizes food storage with hygiene controls, FIFO principles, and careful planning to reduce food waste and ensure safety.
  • Libraries & Archives: Provides organized storage for books, journals, and archives, improving accessibility and security while supporting automation for fast retrieval.

Core functions

  • Automated Storage/Retrieval:Utilizes stackers or robots for automated cargo handling, reducing manual intervention and enhancing efficiency.
  • Intelligent Scheduling: Integrates with WMS (Warehouse Management System) and WCS (Warehouse Control System) to optimize inventory management and operational workflows.
  • High-Density Storage: Employs multi-tiered dense arrangements, achieving 2-5x higher storage density than traditional racks.
  • Dynamic Inventory Counting: Supports RFID or barcode scanning for real-time stock monitoring, reducing error rates.
  • Protection: Equipped with anti-collision devices, fire-resistant coatings, and seismic-resistant designs to ensure cargo and operational safety.

Specifications

ParameterSpecification Range
HeightTypically 10-30 meters (customizable based on factory conditions, can exceed 40 meters), must comply with national and industry standards.
Rack DepthSingle-depth (single-channel) or double-depth (double-channel), typically 1.2-2.4 meters.
Single-layer Load CapacityLight-duty: 100-500 kg/layer; Medium-duty: 500-2000 kg/layer; Heavy-duty: 2000-5000 kg/layer (pallet-style).
Aisle Width1.5-2.5 meters (depends on stacker crane or forklift type).
MaterialCold-rolled steel, hot-rolled steel, surface rust treatment (e.g., electrostatic spraying).
Structure TypeBeam-type, shuttle-type, gravity-type, drive-in, etc.; customizable design available.
Control SystemOptional PLC or industrial computer control, compatible with ERP/WMS systems.