Stacker Crane Functional Overview
- High-Density Warehouse Management: Execute vertical/horizontal transfers of pallets/material boxes within 10-40m shelving channels, achieving 3-5x higher space utilization than conventional warehouses.
- Production Line Integration: Synchronize with conveyor systems and AGVs in automotive/electronics manufacturing for automated raw material feeding and finished product storage.
- High-Throughput Order Fulfillment: Support “goods-to-person” picking in e-commerce/pharmaceutical sectors, delivering 80-150 cycles/hour (>5x manual efficiency).
- Specialized Environment Operations: Low-temperature variants (-30℃) for cold chain logistics, explosion-proof models (ATEX-certified) for chemical storage, and cleanroom-compatible units for semiconductor manufacturing.
Core Technical Capabilities
- Three-Dimensional Precision Positioning: Laser ranging + encoder positioning achieves ±1mm horizontal / ±2mm vertical accuracy with automatic shelf alignment compensation.
High-Speed Stability Control: Dual-mast stacker cranes reach 120m/min horizontal speed, 40m/min lifting speed, and 0.3m/s² acceleration while ensuring cargo stability. - Multi-Carrier Compatibility: Interchangeable tooling: clamp arms (cartons), telescopic forks (long loads), rotating grippers (material boxes), compatible with EUR/JIS pallets and custom carriers.
- Intrinsic Safety Mechanisms: Triple-layer protection: laser obstacle detection, mechanical limits, overload cutoff. Emergency descent system activates during power failure to prevent cargo suspension.
Competitive Differentiation
- Maximized Spatial Efficiency: Stacker cranes support 40m vertical storage systems, increasing density by 300% and reducing land costs by >50%.
- Uninterrupted Productivity: Dual-deep stacker cranes achieve ≤60s cycle times with circular rail systems enabling 24/7 operations (throughput capacity: 500 pallets/hour).
- AI-Powered Optimization: Machine learning algorithms reduce empty travel by 20%, integrated with WMS/WCS for real-time inventory control.
- Cross-Industry Versatility: Modular architecture supports load customization (50kg-5 tons), low-temperature (-30℃), explosion-proof, and MIL-SPEC configurations.
Specifications
| Parameter | Specifications |
|---|---|
| Structural Type | Single-mast (≤1 ton, ≤25m height) / Dual-mast (≤5 tons, ≤40m height) |
| Navigation Mode | Laser guidance (±1mm) / Barcode positioning (±3mm) / Rail guidance (fixed path) |
| Operational Speed | Horizontal: 120m/min (dual-mast) / Vertical: 40m/min / Fork extension: 30m/min |
| Load Capacity | Light-duty: 50-500kg / Standard: 1-2 tons / Heavy-duty: 3-5 tons |
| Power Supply | 380V AC with 15% energy efficiency improvement over legacy models |